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Phase 1 - Troubleshooting & Inspection (EOC1)

EOC1 – Machine Specific Inspections

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Training 3 - Operators EOC-1002

EOC1 – Machine Specific Inspections

Build machine-specific inspection and condition monitoring skills on real plant equipment — moving operators from awareness to consistent field application.

2 Days Duration
On-Site Location
Hands-On Format
10-15 Recommended Participants
Overview

What this course is about

Hands-on, field-focused follow-on course to Essential Operator Care that develops machine-specific inspection skills on real plant equipment. This training moves operators from basic inspection awareness to consistent field application of inspection techniques, reliability concepts, and operator-level condition monitoring tools. Focus is placed on centrifugal assets or/and converting and lubrication systems to detect early failure indicators, abnormal conditions, and degradation before downtime occurs.

Key Topics Covered

  • Brief Review & Alignment
  • Field-Based Machine-Specific Inspections
    Machine-specific inspections on centrifugal, converting, and material-handling assets
  • Rotating Equipment, Motors & Power Transmission
    Pumps, motors, gearboxes, couplings, belts, and chains inspection focus
  • Fans, Hydraulic & Supporting Systems
    Fans, hydraulic units, and supporting balance-of-plant equipment inspections
  • Lubrication & Contamination Control
    Lubrication practices, contamination awareness, and field lubrication audits
  • Conveying & Material-Handling Systems
    Conveyors, tracking, wear, and common failure modes
  • Condition Monitoring Tools Applied By Operators
    Strobe, vibration, infrared, ultrasonic, and look–listen–feel inspections
  • The Well-Written Work Request
    Documenting findings and writing clear, actionable maintenance requests
  • Why This Training Matters

  • Transforms routine inspections into condition monitoring
  • Improves converting equipment reliability
  • Turns observations into action
  • Strengthens operator-driven reliability
  • Who Should Attend
    • Equipment & Line Operators
    • Lead operators and shift supervisors
    • Production & Process Operators
    Typical Daily Outline

    What 2 days looks like on the floor

    Day 1
    Day 2

    Reliability Reinforcement, Installation Errors & Machine Inspections

  • Course introduction & connection to essential operator care
    Review of operator care, N.I.R.D., and expectations for deeper field inspections
  • Reliability foundations & failure awareness
    Failure patterns, P–F Curve, and operator role in early detection
  • Installation & assembly errors (field awareness)
    Misalignment, unbalance, soft foot, pipe strain, and operating symptoms
  • Power transmission & rotating equipment
    Couplings, belts, chains, motors, pumps, fans, and agitator inspection focus
  • Lubrication & contamination control
    Contamination sources, lubrication practices, & operator inspection responsibilities
  • Field exercises – machine & lubrication inspections
    Field inspections, documentation of abnormalities, and group report-outs
  • Advanced Inspections, Gearboxes, Conveying & Hydraulics

  • Gearboxes & motor-driven equipment
    Gearbox function, common problems, and operator inspection points
  • Conveying & material-handling systems
    Conveyors, belts, chains, tracking, wear, and operational impacts
  • Agitators, fans & supporting systems
    Inspection awareness for imbalance, lubrication, seals, and airflow issues
  • Hydraulic systems (operator awareness)
    System purpose, cleanliness, cooling, leaks, and early failure indicators
  • Field exercises – equipment & system inspections
    On-the-run inspections using Look, Listen & Feel and basic tools
  • Documentation & problem reporting
    > Clear documentation, work requests, and communication with maintenance teams
  • Upon successful completion, participants will be capable of:

    Apply inspection techniques to centrifugal assets through structured, repeatable inspections

    Use operator-level tools to quantify abnormal conditions and identify early failure indicators

    Detect installation, assembly, lubrication, and operating-context issues

    Document findings clearly and submit effective work requests for corrective action

    Learn more about the full training program

    Select any course below to explore its full details, objectives, and schedule.

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