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Precision Maintenance & Essential Craft Skills Reliable Organization & Leadership Operator Care Condition Monitoring & PdM Lubrication & Oil Analysis

Certification Training

RMIC® CertificationEssential Reliable Manufacturing® skills CMRP PreparationISO-accredited, SMRP recognized ICML MLT / MLA Levels I & IIMachinery lubrication & oil analysis ICML LATLubrication Apprentice Technician

On-Demand

Reliability & Maintenance TrainingSelf-paced modules on precision maintenance, operator care, and more Lubrication & Oil Analysis Training ↗Self-paced MLT/MLA certification prep

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Whether you're building skills on the plant floor or aligning leadership around reliability goals, we can help you find the right program.

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Bring Training to Your Facility

Hands-on workshops tailored to your equipment, your people, and your reliability goals. Optional certification included.

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Reliability Services

Overview Site Assessment Criticality Ranking Asset Strategy Development Lubrication Program Development Root Cause Failure Elimination Master Data MRO Inventory Management Planning & Scheduling

Field Services

Coaching & MentoringCraft skills, operator care, condition monitoring, planning Outage & Shutdown SupportGeneral project, greenfield & brownfield

Discovery Visit

A hands-on first step. Our practitioners evaluate your maintenance and reliability programs on-site and give you a clear picture of where to focus.

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Spartakus APM ↗ spartakustech.com

Asset Health Management ↗ Preventive Maintenance ↗ Predictive Maintenance ↗ Wireless Condition Monitoring ↗ Asset Strategies Optimization ↗ Pricing ↗ Integrations ↗

LUBE-IT ↗ generationsystems.com

LUBE-IT Lubrication Management Software ↗Plan, track, and optimize every lube point Downloads & Updates ↗

Tools

LubeCoach Pro LubeCoach Calculators

See Spartakus APM in Action

One platform for all preventive and predictive maintenance activities, built so your team can adopt it and own it.

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Learn

Blog & Articles White Papers Videos Podcast Webinars

Assess

Online Reliability Assessment ↗ Precision Maintenance Survey

Results

Case Studies Testimonials

Offering Catalog

Our complete catalog of reliability services, field services, software, and skills development programs. All in one document.

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About Reliability Solutions

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Our Approach

Journey to Reliable Manufacturing® The 4 Pillars of Reliability Roadmap to Success Testimonials

Results That Last

Our clients see measurable improvements in uptime, cost control, and maintenance effectiveness. Built to stick through turnover and time.

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Phase 3 - Service & Adjust (EOC3)

Service and Adjust (EOC3)

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Training › 3 - Operators › EOC-3000

Service and Adjust (EOC3)

Build operator skills in basic service, measurement and adjustment — strengthening troubleshooting awareness to prevent reliability and quality issues.

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2 Days Duration
On-Site Location
Hands-On Format
10-15 Recommended Participants
Overview

What This Course Is About

Application-focused course designed to develop operator skills in basic service, adjustment, and condition verification as part of an operator-driven reliability approach. The training strengthens troubleshooting awareness, measurement discipline, and accurate problem description to support better maintenance decisions. Emphasis is placed on practical exercises involving measurement, fits & tolerances, fasteners, seals, and correct adjustment practices to prevent reliability & quality issues.

Key Topics Covered

  • Reliability Foundations & Operator Responsibility
  • Effective Communication For Reliability
    Clear communication, feedback awareness, and cross-functional coordination
  • Troubleshooting Mindset
    Failure vs. Breakdown, problem types, and structured troubleshooting approaches
  • Inspection & Measurement
    Online inspections and offline measurement for condition verification
  • Fits, Tolerances & Precision Adjustment
    Fit types, alignment basics, and impact of poor adjustments on reliability
  • Fasteners & Torque
    Fastener fundamentals, torque control, and disciplined bolting practices
  • Gaskets & Seals
    Sealing basics, materials, and reliability impact of poor sealing practices
  • Hands-On Exercises & Demonstrations
    Practical measurement, bolting, sealing, and verification exercises

    • Why This Training Matters

  • Improves reliability at the point of operation
  • Reduces repeat failures & rework
  • Strengthens cross-functional communication
  • Advances operator-driven reliability maturity

    • Foreword

    Participants are expected to actively engage in hands-on exercises, inspections, & discussions. Emphasis is placed on applying disciplined service and adjustment practices, improving communication quality, and immediately transferring skills back to daily operations.
    Who Should Attend
    • Equipment & Line Operators
    • Lead operators and shift supervisors
    • Maintenance Supervisors & Planners
    • Production & Process Operators
    • Reliability Engineers and Technicians
    Typical Daily Outline

    What 2 days looks like on the floor

    Day 1
    Day 2

    Reliability, Communication & Troubleshooting Foundations

  • Course introduction, objectives, and N.I.R.D. framework
  • Failure vs. breakdown, maintenance philosophies, and P–F Curve
  • Persuasive communication and verbal, vocal, and visual messaging
  • Common failure modes and troubleshooting mindset
  • RCFA, 5-Why, and sporadic vs. chronic failures
  • Online inspections (visual, audible, tactile) and basic offline measurements

    • Measurement, Fits, Fasteners & Sealing Practices

  • Review and advanced measurement concepts (dial indicators, surface finish)
  • Fits, tolerances, alignment, runout, and precision installation fundamentals
  • Fastener mechanical properties and deformation basics
  • Fastener materials, torque practices, and thread considerations
  • Gaskets, seals, clamping force, and sealing fundamentals
  • Final review, evaluations, and course wrap-up
    • Learning Objectives & Expected Capabilities

    Upon successful completion, participants will be capable of:

    Understand failure development and apply a structured troubleshooting mindset

    Perform online inspections using sensory and basic condition monitoring techniques

    Use offline measurement tools to verify suspected equipment issues

    Understand fits, tolerances, fasteners, and gasket practices that impact reliability

    Communicate equipment condition clearly and provide higher-quality information to maintenance and engineering

    PATH 3 — 3 - Operators

    Learn more about the full training program

    Select any course below to explore its full details, objectives, and schedule.

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