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Certification

RMIC Series – Reliable Manufacturing Implementation & Certification

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Training 1 - Leadership RMIC-1000

RMIC Series – Reliable Manufacturing Implementation & Certification

Build reliability leaders over 12–18 months — combining hybrid learning, hands-on mentoring, and real improvement projects that deliver measurable ROI.

RMIC Series – Reliable Manufacturing Implementation & Certification
12-18 Months Duration
Hybrid Location
Certification Prep. Format
10-15 Recommended Participants
Overview

What This Series Is About

The RMIC Series is a comprehensive, multi-course program that combines structured education with real-world application to build capable reliability leadership and deliver measurable business results. Delivered over 12–18 months using the proven 3H Learning Approach - Hybrid, Heuristic, and Hands-On - each course builds progressively through online pre-study, instructor-led training, practical assignments, and on-site mentoring. Each participant completes at least one Reliability Improvement Project, ensuring tangible ROI during the program.

Key Topics Covered

  • Introduction & Foundational Elements Of Reliability
  • Reliable Manufacturing® Principles, Asset Strategy, Metrics
  • Effective Condition Monitoring Techniques
  • Vibration, Infrared, Ultrasound, Oil Analysis, Technology Selection
  • Machine Assembly & Installation
  • Precision Measurement, Alignment, Balance, Assembly Practices
  • Bearings & Lubrication
  • Failure Modes, Handling, Contamination Control, Lubrication Systems
  • Essential Machinery Analysis Skills
  • Vibration Analysis, Unbalance, Misalignment, Bearing Defects
  • Pumps, Piping, Fluid Power & Electrical Monitoring
  • Pump Performance, Hydraulics, Pneumatics, Motor Testing
  • Root Cause Failure Elimination & Capstone
  • RCFE Techniques, Forensic Analysis, Implementing Reliable Manufacturing®
  • Why This Series Matters

  • Delivers 4× or greater return on training investment
  • Reduces unplanned downtime & maintenance cost
  • Builds reliability leadership and cultural alignment
  • Documented results achieved during - not after - the program
  • Format

  • 10 instructor-led courses using the 3H model
  • Online pre-study + instructor-led sessions + practical assignments
  • Instructor review, coaching, & on-site mentoring
  • Cross-functional cohorts of ~15 participants
  • Each participant completes a Reliability Improvement Project
  • 3H Learning Approach

  • Hybrid — Self-paced online modules, instructor-led sessions, and in-person mentoring
  • Heuristic — Structured assignments using real plant data, equipment, and problems
  • Hands-On — Field-applied reliability improvement projects delivering measurable results
  • Who Should Attend
    • Area/Line Managers & Superintendents
    • Leaders responsible for reliability initiatives
    • Maintenance Supervisors & Planners
    • Operations Supervisors & Team Leaders
    RMIC Series – Reliable Manufacturing Implementation & Certification

    Course-By-Course Outline

    No. 1
    No. 2
    No. 3
    No. 4
    No. 5
    No. 6
    No. 7
    No. 8
    No. 9
    No. 10

    Introduction & Foundational Elements of Reliability

  • Reliable Manufacturing® principles and philosophies
  • Effective communication and leadership alignment
  • Asset Strategy Development (ASD) Metrics, measures, and reliability scorecards
  • Effective Condition Monitoring Techniques

  • Vibration, infrared, ultrasound, and oil analysis overview
  • Technology selection and application
  • Integrating condition monitoring into asset strategies
  • Machine Assembly & Installation

  • Precision measurement fundamentals
  • Alignment, balance, and assembly best practices
  • Preventing installation-induced failures
  • Bearings & Lubrication

  • Bearing failure modes and handling practices
  • Lubrication fundamentals and contamination control
  • Improving lubrication systems for reliability
  • Essential Machinery Analysis Skills

  • Vibration analysis fundamentals
  • Identifying unbalance, misalignment, resonance, and bearing defects
  • Turning analysis data into action
  • Pumps & Piping Systems

  • Pump performance and common failure mechanisms
  • Piping system influences on reliability
  • Sealing systems and failure prevention
  • Essential Fluid Power Skills

  • Hydraulic and pneumatic system fundamentals
  • Failure mechanisms and troubleshooting
  • Redesigning systems for reliability
  • Electrical Condition Monitoring

  • Electrical failure modes
  • Motor testing and power quality concepts
  • Integrating electrical data into reliability programs
  • Root Cause Failure Elimination

  • RCFE thinking process and logic
  • Evidence preservation and forensic analysis
  • Eliminating chronic and repeat failures
  • Implementing Reliable Manufacturing® (Capstone)

  • Applying learning through completed reliability projects
  • Change management and sustainability
  • Presentation of results and lessons learned
  • Upon successful completion, participants will be capable of:

    • Applying Reliable Manufacturing® principles across assets and systems
    • Developing and deploying effective asset strategies
    • Selecting and applying appropriate condition monitoring technologies

    • Preventing premature failures through precision assembly and maintenance
    • Analyzing equipment and system health using data-driven methods

    • Eliminating chronic and repeat failures using RCFE techniques
    • Leading and sustaining reliability initiatives with measurable business impact

    What Participants Say
    "

    In the brewing industry, consistency and uptime are everything. Reliability Solutions helped me transition from a technical expert to a real maintenance leader. The program gave me tools to build a team that takes pride in precision — not just fixing things when they break.

    Marie-Claude Tremblay
    Maintenance Supervisor · Brewing Operations, QC
    "

    From Tallahassee to Longview to Jacksonville, one thing stayed consistent — the tools and mindset I gained through Reliability Solutions helped me succeed at every step. They helped me bridge the gap between mechanical engineering and operational leadership. They're not just a vendor — they're a partner in performance.

    Matt Jacobs
    Assistant Superintendent · Paper Machine Operations — FL

    Learn more about the full training program

    Select any course below to explore its full details, objectives, and schedule.

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