Root Cause Failure Elimination (RCFE)
Master root cause analysis across mechanical, electrical & process failures — verify true causes, define corrective actions, and eliminate recurrence.
What this course is about
Equip maintenance, reliability, and operations professionals with a practical, disciplined approach to eliminating recurring equipment and process failures. Rather than stopping at symptoms, participants learn how to identify and verify true root causes across mechanical, electrical, control, and process-related issues. This course combines logical cause-and-effect analysis with real-world failure applications. Attendees develop the skills to apply logical RCFE tools, define effective corrective actions, and prevent failure recurrence.
Key Topics Covered
Why RCFE vs. traditional RCA, how failures develop (random vs. age-related), the failure development curve, and RCFE triggers.
2. RCFE Process & Thinking Skills
Problem definition, cause-and-effect logic, critical and creative thinking, and root cause verification.
3. Failure Forensics
Bearing and lubrication failures, power transmission failures, fastener failures, materials and fracture analysis, and corrosion mechanisms.
4. Failure Elimination & Sustainability
Solution selection and prioritization, cost-effective corrective actions, and metrics, communication, and sustainment.
Why This Training Matters
- Maintenance and Reliability Technicians
- Maintenance Supervisors & Planners
- Millwrights and Operators
- Operations Supervisors & Team Leaders
- Reliability Engineers and Technicians
What 5 days looks like on the floor
RCFE Foundations
Cause-and-Effect Analysis
Bearing, Lubrication & Power Transmission Failures
Fasteners & Materials Failures
Failure Elimination & Results
Upon successful completion, participants will be capable of:
• Apply a structured RCFE process to complex reliability problems
• Accurately define problems and distinguish facts from assumptions
• Build and analyze How-Can (Cause & Effect) diagrams
• Identify technical, human, and latent root causes
• Preserve and analyze physical evidence correctly
• Perform basic failure forensics on common industrial components
• Develop and prioritize effective, sustainable corrective actions
• Communicate RCFE findings and results clearly to stakeholders
From Tallahassee to Longview to Jacksonville, one thing stayed consistent — the tools and mindset I gained through Reliability Solutions helped me succeed at every step. They helped me bridge the gap between mechanical engineering and operational leadership. They're not just a vendor — they're a partner in performance.
In the brewing industry, consistency and uptime are everything. Reliability Solutions helped me transition from a technical expert to a real maintenance leader. The program gave me tools to build a team that takes pride in precision — not just fixing things when they break.
Learn more about the full training program
Select any course below to explore its full details, objectives, and schedule.