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On-Demand

Reliable Manufacturing On-Demand

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Training 1 - Leadership LEAD-OD-001

Reliable Manufacturing On-Demand

Master the 4 pillars of Reliable Manufacturing through 26hrs of video and field assignments — built for operators, technicians, and managers alike.

36+ Hours Duration
Hybrid Location
Self Paced Format
10-15 Recommended Participants
Overview

Overview

This on-demand series provides a comprehensive foundation in the four pillars of Reliable Manufacturing: effective organizations, precision maintenance, asset condition assessment,
and process excellence. Delivered through 26 hours of video instruction and 10+ hours of practical field assignments with mentor verification, this program is designed for operators,
technicians, and management across any manufacturing environment seeking to improve facility efficiency and reliability.

Key Topics Covered

1. Effective Organizations
Systems, workforce utilization, organizational policies

2. Precision Maintenance®
Machinery installation, assembly, lubrication, piping and pumping

3. Asset Condition Assessment
Strobe, IR, vibration, oil analysis, and condition monitoring tools

4. Process Excellence
Operator care, route optimization, and operational reliability

Why This Training Matters

  • Builds a common reliability foundation across all roles
  • Covers the full scope from operator care to precision alignment
  • Flexible, self-paced delivery with no production disruption
  • Practical field assignments ensure applied competency
  • Program Structure

  • 26 hours of video instruction & 10+ hours of field activities
  • Self-paced delivery through Reliability Solutions LMS
  • Practical assignments verified by facility mentor
  • 1-year subscription, renewable annually
  • Available for entire facility use
  • Who Should Attend
    • Maintenance and Reliability Technicians
    • Millwrights and Operators
    Reliable Manufacturing On-Demand

    Detailed Course Content

    Topic 1
    Topic 2
    Topic 3
    Topic 4

    Effective Organizations

  • Applying the proper systems and work processes
  • Placing the right people in the right roles to maximize utilization
  • Implementing correct policies throughout the organization
  • Building a reliability-focused organizational structure
  • Precision Maintenance

  • Proper machinery installation and assembly techniques
  • Lubrication practices and lubrication system efficiency
  • Piping and pumping system optimization
  • Precision alignment and measurement fundamentals
  • Understanding how things fail and how to prevent failures
  • Asset Condition Assessment

  • Proper use of strobe for speed and hardware verification
  • IR sensors and thermal imaging for temperature analysis
  • Vibration tools for machine health assessment
  • Oil sampling and analysis techniques
  • Documenting machine findings effectively
  • Process Excellence

  • Operator care principles and best practices
  • Maximizing the value of operator routes
  • Using condition monitoring to extend machine life
  • Connecting operator observations to maintenance actions
  • Upon successful completion, participants will be capable of:

    • Understanding how and why things fail
    • Applying correct assembly and installation practices to prevent failures

    • Using basic condition monitoring equipment (vibration, IR, strobe, oil)
    • Documenting machine findings effectively and consistently

    • Using precision tools to extend machine life
    • Applying lubrication and maintenance practices matched to equipment needs

    • Providing performance reports accepted by maintenance and operations
    • Supporting reliability through operator care and route optimization

    What Participants Say
    "

    From Tallahassee to Longview to Jacksonville, one thing stayed consistent — the tools and mindset I gained through Reliability Solutions helped me succeed at every step. They helped me bridge the gap between mechanical engineering and operational leadership. They're not just a vendor — they're a partner in performance.

    Matt Jacobs
    Assistant Superintendent · Paper Machine Operations — FL
    "

    In the brewing industry, consistency and uptime are everything. Reliability Solutions helped me transition from a technical expert to a real maintenance leader. The program gave me tools to build a team that takes pride in precision — not just fixing things when they break.

    Marie-Claude Tremblay
    Maintenance Supervisor · Brewing Operations, QC

    Learn more about the full training program

    Select any course below to explore its full details, objectives, and schedule.

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