Assembly & Installation – Heavy Industry
Build repeatable Precision Maintenance skills often missed in standard training — reducing failures, improving equipment performance and profitability.
What this course is about
Hands-on course designed to develop and strengthen the mechanical skills required to achieve world-class Precision Maintenance®. While most craft technicians have foundational abilities, precision principles are often untaught, forgotten, or inconsistently applied. This course addresses that gap by teaching reliable, repeatable methods that improve equipment performance, reduce failures, and increase manufacturing profitability.
Key Topics Covered
Maintenance philosophies, cost drivers, failure sources.
Failure indicators, vibration and IR tools.
Precision measurement, correct fits.
Keys, couplings, torque, heating, retention.
Grease selection, intervals, failure prevention.
Pre-checks, soft foot, pipe strain correction.
Failure modes, L10 life, bearing identification.
Static and dynamic unbalance, hands-on balancing.
Alignment, tension, load reduction.
Why This Training Matters
- Leaders responsible for reliability initiatives
- Maintenance & Operations Supervisors
- Mechanical and Electrical Crafts
- Millwrights and Operators
What 5 days looks like on the floor
Foundations Of Precision & Initial Measurements
Fits, Tolerances, and Assembly Error Correction
Precision Shaft Alignment
Thermal Growth, Balance, and Belt Systems
Bearings, Lubrication, Couplings & Final Application
Upon successful completion, participants will be capable of:
• Determining proper bearing and shaft fits
• Using micrometers, dial indicators, gauges, torque wrenches, calipers, and alignment systems
• Documenting all installation results for “as found/as left” validation
• Using vibration meters, stroboscopes, and infrared tools to verify machine health
• Applying dynamic measurements to improve reliability
• Fixing soft foot, pipe strain, bolt-bound and base distortion problems
• Completing precise cold alignment and calculating thermal growth
• Plotting alignment conditions and determining the “best move”
• Understanding and correcting static/couple/dynamic unbalance
• Achieving proper belt tension, alignment, and sheave setup
• Calculating correct grease amounts and intervals
• Identifying bearing types and common failure mechanisms
• Preserving evidence for root-cause analysis
Our facility processes over 2,000 tons per day. A single unplanned conveyor failure can cascade into hours of downtime. Reliability Solutions trained our team to identify the early indicators that prevent those cascades. That knowledge has been invaluable.
In underground mining, failures don't just cost money — they cost time we can't afford and put people at risk. Reliability Solutions gave us the precision maintenance framework to get ahead of failures before they stop production. The ROI was visible within the first quarter.
Learn more about the full training program
Select any course below to explore its full details, objectives, and schedule.