Precision Laser Alignment
Advance beyond ECS1 — master laser alignment from pre-checks and soft foot correction to thermal growth, delivering reliable and repeatable precision outcomes.
What this course is about
The Precision Maintenance® - Laser Alignment course is an advanced, hands-on training program that builds directly on the principles introduced in Essential Craft Skills 1 (ECS1). The course deepens technician capability in precision alignment by teaching both laser tool operation and the complete alignment process, including pre-alignment checks, soft foot correction, accurate moves, result validation, and thermal growth considerations to achieve reliable, repeatable outcomes.
Key Topics Covered
Precision mindset, soft foot, shimming, & alignment.
Why alignment matters, lasers vs. dial indicators, laser system principles, safety, and instrument care.
Soft foot types and causes, short-leg and angled soft foot correction, step shimming, and documentation.
Bracket and sensor setup, data entry, measurement strategies, vertical and horizontal corrections, and repeatability.
Optimum move techniques, bolt-bound and base-bound conditions, limited sweep methods, thermal growth, and machine trains.
Why This Training Matters
- Craft Technicians
- Leaders responsible for reliability initiatives
- Maintenance Supervisors & Planners
- Reliability Engineers and Technicians
What 3 days looks like on the floor
Ecs1 Refresher, Misalignment Principles & Pre-Alignment
Soft Foot & Laser Alignment Process
Advanced Practices & Final Certification
Upon successful completion, participants will be capable of:
• Confidently apply ECS1 concepts of soft foot, shimming, precision measurement, & pre-alignment
• Use ECS1 practices as the foundation for advanced alignment
• Complete the full alignment workflow on horizontal machines
• Identify and eliminate misalignment, soft foot, pipe strain, runout
• Graph alignment data and apply optimum move
• Select and correct thermal growth influences
• Resolve bolt-bound and base-bound challenges
• Understand when alignment should not proceed
• Produce high-quality, repeatable, documented results
Whether you're generating power from coal or fine-tuning control systems, Reliability Solutions makes the invisible visible — they help you understand the systems you can't even see with your eyes. No matter what prefix they put in front of my title, it's always been about reliability.
Our facility processes over 2,000 tons per day. A single unplanned conveyor failure can cascade into hours of downtime. Reliability Solutions trained our team to identify the early indicators that prevent those cascades. That knowledge has been invaluable.
Learn more about the full training program
Select any course below to explore its full details, objectives, and schedule.