Assembly & Installation – Light Manufacturing
Five days of hands-on precision maintenance — reinforcing measurement, alignment, lubrication & assembly to reduce failures and build lasting uptime.
What this course is about
A five-day, hands-on training service focused on strengthening mechanical installation and precision maintenance practices in light manufacturing environments. The service addresses common failure sources by reinforcing correct measurement, assembly, alignment, lubrication, and troubleshooting techniques. Participants develop practical skills using dynamic measurement tools and real-world applications to improve installation quality and reduce avoidable failures. The training establishes standardized, repeatable methods that improve equipment performance, increase uptime, and support long-term reliability and operational consistency.
Key Topics Covered
Maintenance philosophies, failure, and reliability
Vibration, infrared, ultrasound, and verification
Measurement tools, shaft & fits, and error prevention
Keys, threads, torque practices, & corrective actions
Grease selection, quantities, & contamination control
Installation, alignment, tensioning, & troubleshooting
Pre-alignment steps, plotting, & move calculations
Bearing types, failure modes, & installation practices
RCPE concepts & structured problem-solving
Why This Training Matters
- Leaders responsible for reliability initiatives
- Maintenance & Operations Supervisors
- Mechanical and Electrical Crafts
- Millwrights and Operators
What 5 days looks like on the floor
Foundations of Precision & Dynamic Tools
Measurement Mastery & Assembly Fundamentals
Belt & Synchronous Drive Precision
Chain drives & Shaft Alignment
Bearings, Lubrication & Troubleshooting
Upon successful completion, participants will be capable of:
• Understand and apply modern maintenance philosophies
• Incorporate cost-per-horsepower and failure-prevention strategies
• Use vibration meters, infrared tools, ultrasound instruments, and stroboscopes
• Verify machine condition and document improvement
• Correct common assembly errors involving keys, threads, fits, and couplings
• Perform precision alignment with documented as-found/as-left results
• Identify and correct soft foot, pipe strain, bolt-bound and thermal issues
• Achieve proper alignment for belt, chain, and direct-drive systems
• Recognize bearing failure modes and apply proper installation techniques
• Improve machine longevity through correct handling and lubrication
• Calculate correct grease quantities and intervals
• Enhance lubrication PMs and reduce contamination-related failures
• Apply RCPE, How/Why logic, and structured approaches to machinery problems
• Approach issues with both critical and creative thinking
Our facility processes over 2,000 tons per day. A single unplanned conveyor failure can cascade into hours of downtime. Reliability Solutions trained our team to identify the early indicators that prevent those cascades. That knowledge has been invaluable.
In underground mining, failures don't just cost money — they cost time we can't afford and put people at risk. Reliability Solutions gave us the precision maintenance framework to get ahead of failures before they stop production. The ROI was visible within the first quarter.
Learn more about the full training program
Select any course below to explore its full details, objectives, and schedule.