Pumps & Pumping Systems
Master industrial pump inspection, troubleshooting and precision installation — identifying root causes of pump, seal and packing failures to boost reliability.
What this course is about
This course provides technicians with practical, hands-on skills to inspect, troubleshoot, install, and optimize industrial pump systems with precision. Through classroom instruction and dynamic pump-system demonstrations, participants learn to identify root causes of pump, seal, and packing failures, interpret performance curves, and apply precision corrective actions that improve reliability, efficiency, and equipment life.
Key Topics Covered
Pump types, operating principles, construction, inspection techniques, and common failure mechanisms
Pump and system curves, BEP and operating zones, startup considerations, and performance impacts from vaporization, air entrainment, turbulence, & recirculation
Troubleshooting and disassembly, piping configuration errors, and valve/fitting selection with pressure-loss impacts
Thermal growth identification, base and support requirements, grouting and jacking bolts, & precision alignment considerations
Packing types, installation and removal, ring sizing & inspection, failure analysis, and corrective actions
Seal types and components, leak paths, environmental controls & flush plans, installation practices, and failure troubleshooting.
Why This Training Matters
- Leaders responsible for reliability initiatives
- Maintenance and Reliability Technicians
- Maintenance Supervisors & Planners
What 5 days looks like on the floor
Pump Fundamentals, Inspection & Failure Recognition
Pump Performance, Troubleshooting & System Design
Frames, Bases & Compression Packing
Mechanical Seals: Installation & Troubleshooting
Performance Optimization, System Error Correction & Final Application
Upon successful completion, participants will be capable of:
• Identify early indicators of pump and sealing-system failure
• Differentiate operational vs. mechanical failure modes
• Correctly interpret performance curves and pump operating positions
• Troubleshoot flow restrictions, suction issues, vaporization, and recirculation
• Recognize and correct design-related deficiencies in piping and valves
• Apply precision techniques during pump disassembly and reassembly
• Correctly size, cut, install, adjust, and evaluate packing performance
• Select, install, and troubleshoot mechanical seals based on application requirements
• Verify and optimize pump performance toward BEP
• Calculate and apply thermal growth corrections during alignment
• Identify system-level causes of inefficiency and implement corrective measures
• Participants will demonstrate hands-on capability to:
• Install and adjust pumps, seals, and packing with precision
• Inspect and measure pump components and system influences
• Validate system changes through observed performance improvements
Whether you're generating power from coal or fine-tuning control systems, Reliability Solutions makes the invisible visible — they help you understand the systems you can't even see with your eyes. No matter what prefix they put in front of my title, it's always been about reliability.
Our facility processes over 2,000 tons per day. A single unplanned conveyor failure can cascade into hours of downtime. Reliability Solutions trained our team to identify the early indicators that prevent those cascades. That knowledge has been invaluable.
Learn more about the full training program
Select any course below to explore its full details, objectives, and schedule.